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Home > Volumes and issues > Volume 7, issue 12

Electrochemical efficacies of coal derived nanocarbons

Research Article

Open Access

Published: 06 December 2020

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International Journal of Coal Science & Technology Volume 7, 459-472, (2020)

Abstract

Carbon based nanomaterials are acknowledged for their admirable optical, electrical, mechanical characteristics and broad class of applications. Choice of precursor and simple synthesis techniques have decisive roles in viable production and commercialization of carbon produce. The intense demand to develop high purity carbon nanomaterials through inexpensive techniques has promoted usage of fossil derivatives as feasible source of carbon. Coal serves as a naturally available, abundant and cheap feedstock for carbon materials. From the crystalline clusters of aromatic hydrocarbons in a cross-linked network, carbon nanostructures can easily be extracted through green synthesis routes. It promotes a potent alternative for the cost effective and scaled up production of nanocarbon. The well-developed pores distribution, presence of numerous active sites and appropriate migration channels for ions enhance the electrochemical parameters necessary for the fabrication of supercapacitors, batteries and electrochemical sensors. The metallic impurities contained in coal contribute towards faradic redox reactions required for an efficient electrode modification. In this review, the potential uses of coal based carbon nanomaterials in energy storage and environmental sectors are discussed in detail.

1.Introduction

Carbon based nanoparticles opened up a new frontier in material science through countless forms of derivatives and its unique set of remarkable properties (Foygel et al. 2005; Worsley et al. 2012). The form of allotropes varies from zero-dimensional Graphene Quantum Dots (GQDs) to special structures like onion-like and diamond-like carbons (Peng et al. 2012; Manoj and Kunjomana 2014; Das et al. 2016a, b; Manoj et al. 2017). These nanomaterials are poised to transmute futuristic applications of photovoltaics, energy storage, bioimaging, drug delivery and sensors exploiting its noteworthy physico-chemical characteristics (Liu et al. 2012; Shen et al. 2012; Manoj et al. 2018). Despite the promising applications of nanocarbons, environmentally benign mass production at lower cost is a major issue that needs to be addressed. The conventional fabrication techniques for graphene, Carbon Nano Tube (CNT) and other carbon-based nanomaterials involve expensive carbon feedstock and time-consuming techniques (Awasthi et al. 2005; Riya and Manoj 2020). Thus, commercialization and practical applications of carbon materials are hindered due to the high cost of production. Consequently, a special attention is requisite for the choice of carbonaceous precursor and synthesis approaches regarding the viable production of carbon-based nanomaterials.

In this scenario, earth’s abundant coal reserves can serve as a cost-effective and easily available feedstock for high purity nanocarbon derivatives. Coal is a naturally formed reserve of carbon majorly used as resource of energy through combustion for decades. Burning of coal results in the release of toxic gases such as carbon dioxide, nitrogen and sulphur dioxide which are hazardous for the environment. Hence a multipurpose utilization of coal at this stage will be very meaningful and well appreciated. Coal being a heterogeneous material which consist of 3D cross-linked framework of aromatic and hydro-aromatic units. Coal structure has got sp2 carbon domains arranged in a nano-meter sized crystalline regime depending on the coalification degree (Mathews and Chaffee 2012). The amount of carbon concentration varies from 94 wt% to 70 wt% (Anthracite to Lignite) in the decreasing rank order of coal (Haenel 1992; O’Keefe et al. 2013). The possibility of an easier oxidative displacement of crystalline domains from coal compare to other pure forms (graphite) of sp2 domains further benefits the conversion of coal into various classes of carbon nanomaterials like Graphene, Graphene oxide, CNT, Carbon Nano Fibres (CNF), Nano spheres, GQDs, Porous carbon and Nano diamond (Fig. 1).

Fig. 1
figure 1

Various forms of coal derived nanocarbon

Based on the fact that low ranked coal generate more oxygen groups on the surface, Pakhira et al. (2015), extracted graphene oxide (GO) from a low grade coal simply through leaching with HNO3. On introduction of these flat sheets of GO into acidic medium, a clenched fists configuration was attained through the phenomenon named as “close-open sesame behaviour”. Wherein, by using highly graphitized carbon network of anthracite, GO colloidal suspension was prepared via Hummer’s method (Savitskii 2017). Vijapur et al. (2017) and Das et al. (2016a, b) demonstrated the exfoliation of graphene sheets from sub-bituminous coal. In fact, bulk amount of graphene could be derived from coal derived GO using different reducing techniques such as thermal treatment (Wu et al. 2013), hydrazine (Gao et al. 2014) and so on. Kumar et al. (2013) utilized bituminous coal for the fabrication of Single Walled Carbon Nanotubes (SWCNT) of diameter 1–2 nm (bundle length) via arc discharge method in support of Zr/Ni catalyst. Similarly, Awasthi et al. (2015) obtained multiwalled CNT from bituminous coal without using any catalyst. In addition, Carbon Dots (CDs) and Graphene quantum dots exhibiting photoluminescence were prepared from coal via top-down approaches (Ye et al. 2013; Kundu et al. 2020). Affordable carbon-based nanomaterials could be derived from raw coal as the source for carbon (Table 1).

Table 1 Coal derived carbon based nanomaterials

Nanostructure

Precursor

Technique

Character

References

Graphene oxide

Anthracite

Industrial coal liquid

Coal tar

Hummers

Hummers

Hummers

La = 122 nm

Lc = 1.2 nm

La = 300 nm

Sierra et al. (2016), Fernández-García et al. (2017), Savitskii (2017)

Graphene

Sub-bituminous

Sub-bituminous

Coal tar pitch

CVD

Oxidation-cum-extraction

Pyrolysis

ID/IG ~ 1

ID/IG = 1.81

ID/IG = 0.26

Xu et al. (2014), Das et al. (2016a, b), Vijapur et al. (2017)

CNT

Bituminous

Bituminous

Anthracite

Arc-discharge

Arc-discharge

Arc-discharge

Diameter = 50 nm

Diameter = 8 nm

Diameter = 40 nm

Li et al. (2012), Kumar et al. (2013), Awasthi et al. (2015)

Carbon nanofiber

Bituminous

Raw coal

Electrospinning

Electrospinning

SBET = 142.670 m2/g

SBET = 821 m2/g

Tong et al. (2019), Zhao et al. (2020)

GQDs

Bituminous

Anthracite

Acidic oxidation

Acidic oxidation

Bandgap = 2.4–2.5 eV

Bandgap = 3.4–3.6 eV

Ye et al. (2013), Kundu et al. (2020)

Size and functional group defects introduced in the carbon milieu through the synthesis process tune the bandgap and structural properties of the nanomaterials. The Bandgap of the GQDs could be controlled through oxidation of the nano structure in coal (Ye et al. 2013; Kundu et al. 2020). The morphological characteristics such as porous structures and surface chemistry are closely related to the electrochemical performance. Alteration in the structural configuration significantly augment electrical conductivity and chemical properties which in turn can be employed in electronic devices. The preformed crystalline facets in the coal resembles that of synthetic graphene. Apart from the carbon content, presence of other minerals such as N, Si, Al create heteroatom modified carbon matrix. Hence coal can be an efficient and cheap alternative material for graphene by avoiding the necessities of complex synthesis mechanisms and expensive production technologies. This review emphasizes on utilization of coal for the production of carbon novel structures, factors influencing the electrochemical performance and potential applications.

2.Influential parameters

2.1 Rank of coal

Coal rank is the measure of degree of coalification occurred. In other words, coal with the highest rank contains more amount of fixed carbon. Anthracite is the best quality coal, consisting 92%–98% of carbon with fewer impurities, followed by bituminous, sub-bituminous coal and lignite. More carbon content in the coal is an implication of larger carbon clusters available for the extraction of nanocarbon derivatives (Saikia et al. 2009; Meng et al. 2019). The polyaromatic structures in the coal resemble that of sp2 hybridisation characteristics of graphene. In highest rank coal, the aromatic structures have more crystallinity and dominating micropores gradually results in the formation of larger amount of aromatic carbon (Meng et al. 2019). The fall of H/C ratio with aromaticity confirms the extent of graphitization (Fig. 2) (Manoj 2016; Xiao et al. 2019). Thus, it helps in the fabrication of high-quality graphene-based nanostructures with high surface area and more open porous structures for better electrochemical performance.

Fig. 2
figure 2

a Variation of aromaticity (fa) vs. H/C ratio. b Variation of carbon content vs. aromaticity (fa) (Manoj 2016; Manoj and Kunjomana 2012). (Reprinted with permission from the publisher)

Lignite being the lowest rank coal has high heteroatom content and low aromaticity. Coal rank effectively manipulates porous structure and electrochemical activity. It is the volatilization of small molecules during carbonization which induces pores. Hence with progressive rise of the coal rank, surface area of coal derived nanocarbon gradually reduces. Whereas, the increase in crystallinity contributes to lower charge transfer resistance at electrode-electrolyte interface (Zhang et al. 2012).

2.2 Structural characteristics

An accessible high active area and hierarchical pore structures are exceptional aspects for the surged utilization of coal in electrochemical devices. In reference to the zero-dimensional structures, the conjugated carbon skeleton of Graphene Quantum Dots (GQDs) can construct complex and conductive assembly flexible for migration property (Li et al. 2016). The active sites at the enriched edges establish hybrid capacitive energy storage mechanisms (Wu et al. 2012). The 1D nanostructure like carbon nanofibers (CNF) provides not only high surface area, but also rapid transportation and penetration of ions along the fiber diameter. The empty spaces in the CNF could accommodate the volume changes due to the kinetic reactions through its stable structures and thereby furnish excellent cycle durability for electrode material (Tong et al. 2019). Wherein; 2D and 3D porous carbon network bestow lamellar porous structure with plentiful energy storage sites and multidimensional electron transport pathways (Stankovich et al. 2006). The storage and diffusion of ions were made possible through micropores and mesopores respectively while macropores serve the purpose of acting as a reservoir for electrolyte (Lu et al. 2017).

2.3 Surface compositions

Raman analysis of coal of different rank (Bituminous coal—B1H, sub-bituminous coal—G1H and Lignite—L1H) are presented in Fig. 3. The study revealed the existence of G-band attributed to the first order scattering of E2g mode of graphene. The sp3 domains at 1355 cm−1 is due to the defect band (D-band) leading to the edge planes and disordered structures. In case of sub-bituminous and bituminous coal, 2D band originates from the double resonance process is broad. It indicates formation of 4–5 graphene layers. This characteristic peak was not noticed for lignite (L1H), suggesting its bulk graphitic nature.

Fig. 3
figure 3

Raman spectra of a Sub-bituminous coal—G1H b bituminous coal—B1H c Lignite—L1H (Elcey and Manoj 2016). (Reprinted with permission from the publisher)

An optimal electrical and electrochemical behaviour of carbon materials are truly dependent on the defect density. The common causes for defects are distortion of carbon atoms, out of plane atoms and presence of impurities. The defect is boundary like in the case of bituminous and sub-bituminous coal whereas vacancy like defect is observed in low rank coal like lignite (Elcey and Manoj 2016) (Table 2).

Table 2 Structural parameters of various coals (Elcey and Manoj 2016)

Item

Coal rank

ID/IG

ID/ID

Type of defect

Sub-bituminous

2.48

0.54

3.40

Boundary-like

Bituminous

1.51

0.58

3.16

Boundary-like

Lignite

0.77

0.63

6.80

Vacancy-like

Abundance of oxygen functionalities in the carbon layers establish advanced permeation of electrode material with electrolyte for a progressive electrochemical activity (Miao et al. 2019). Presence of Oxygen Functional Groups (OFG) attached to the surface of carbon can facilitate storage of ions. The expansion in the inter-layer spacing of carbon layers due to the intercalation of oxygen groups can construct migration canals for ions. This carboxyl group can also attribute to increased adhesion of carbonaceous material to the electrode eliminating the need of binder. Input of OFG to the psuedocapacitance and electrochemical kinetics are very vital for the capacitance contribution.

Nevertheless, either the increase in surface area or psuedocapacitance will not provide superior charge exchange dynamics required for an efficient electrode modification; an increase in micropores hinders transportation of ions, and an increase in psuedocapacitance lead to low reaction rates (Jurewicz et al. 2008). This issue can be resolved through the enrichment of nitrogen like elements in the carbon matrix. This heteroatom creates electron donating effects at the edges of carbon-net which favour faradic redox reactions. It also helps in improvement of the wettability of electrode and provides electrostatic interactions needed for the psuedocapacitance.

3.Potential utilizations

3.1 Supercapacitor electrode materials

The electrochemical performance of coal derived nanocarbons emphasizes their physical and chemical properties with high surface area. Nanocarbon was synthesized from anthracite coal upon intercalation with Li-ion exhibit high energy density and mesoporic surface (Benoy et al. 2020). Electrode material owns stable capacitive process and symmetric cyclic voltammograms without any redox peaks. At a scan rate of 10 mV/s, specific capacitance of 65.4 F/g and retention upto 200 cycles was achieved. Undistorted triangular waveform observed in the chronopotentiometry suggests the cyclic stability. Singh et al. (2020) synthesized water-soluble graphene sheets from bituminous coal via acidic oxidation. This micro-sized graphene sheets as an electrode material exhibited specific capacitance of 277 F/g and a long cyclic stability (~91%) after 2000 cycles at a current density of 10 mA/g (Fig. 4). 3D hollow porous graphene balls with a surface area of 1871 m2/g was prepared by He et al. (2014) from coal tar pitch (coke + coal gas). The enhanced electrical conductivity and abundant porosity in a balanced ratio contributed towards large specific capacitance of 321 F/g at 50 mA/g. Capacitance retention of 94% was achieved after 1000 cycles in 6 M KOH at 100 mA/g. Similarly, a 3D interconnected graphene capsules were prepared from coal tar pitch providing free pathways for quick ion transport and adsorption (He et al. 2017). The material showed a capacitance of 277 F/g at 50 mA/g and 97% of capacitance could be retained over 15000 charge/discharge cycles due to its unique capsule nanostructure. The authors fabricated hierarchical porous carbon spheres from carboxylated coal tar pitch having high amount of easily wettable hydrophilic carboxyl groups (Wang et al. 2019). The sample with maximum surface area of 2669 m2/g demonstrated a capacitance of 286 F/g at a current density of 2 A/g. The capacitance retention ratio close to 94% demonstrated the superior cycle stability of an electric double capacitor even after 10000 cycles. Riya and Balachandran (2020) extracted high-quality graphite structures from coke possessing a specific capacitance of 192 F/g at current density of 0.2 A/g and exhibited excellent capacitance retention over 2500 cycles. The lower internal resistance value obtained from the Nyquist plot suggests better charge propagation at the electrode interface which can assist in higher conductivity.

Fig. 4
figure 4

a Cyclic voltammetry curve for different scan rate. b Capacitance retention vs. cycle number. c Nyquist plot of the electrode modified using graphene sheets prepared from bituminous coal (Singh and Ojha 2020). (Reprinted with permission from the publisher)

A report by Zhou et al. (2012) explains the preparation of graphene sheets from a graphitized anthracite coal exhibiting excellent electrochemical performance in KOH electrolyte. The high quality graphene sheets consist of several open structures which contribute to higher surface area as well as higher conductivity. These qualities significantly improved the electrochemical performance and attained a specific capacitance value of 200 F/g at 50 mA/g. Seventy percent coulombic efficiency was obtained after 1000 galvanostatic charge/discharge cycles at 100 mA/g (Fig. 5). Zhang et al. (2017) fabricated carbon nanosheets of hierarchical pore distribution by assembling bituminous coal-based graphene quantum dots. This interconnected graphene structure constructs a loose stacking with numerous active sites and appropriate ion migration channels. The high specific surface area of 1450 m2/g shows a specific capacitance of 230 F/g indicating the better capacitive behaviour. The capacitance value remains invariant during 10,000 cycles under the experimental current of 10 A/g.

Fig. 5
figure 5

a Cyclic voltammetry curves of graphene sheets obtained from bituminous coal at scan rate of 5 mV/s. b Specific capacitance vs. Discharge current density. c GCD curves at 100 mA/g. d Cyclic performance at 100 mA/g (Zhou et al. 2012). (Reprinted with permission from the publisher)

Sub-bituminous coal derived porous carbon nanosheets were employed as an active electrode material for supercapacitor (Das et al. 2017). Better rectangular shape of the cyclic voltammograms and the large area under the curve resembles the electric double layer behaviour of the nanosheets. Specific capacitance value of 125 F/g was reported with a good cyclic stability up to 1000 measured cycles. The higher power delivering capability was confirmed through the lower value of the response time (τ0) from EIS studies. Rate performance of activated carbon was significantly improved by embedding graphene quantum dots prepared from bituminous coal (Qing et al. 2019). It contributes towards a conductive network with affluence migration kinetics of ions and transfer of charges, wherein the formation of microporous structure with a specific surface area of 2829 m2/g facilitates the storage and transportation of ions. The composite showed excellent capacitive activity much higher than the activated carbon with a maximum value of 388 F/g under the operation of 1 A/g. The ultrahigh energy of 13.47 W h/kg obtained from the fabricated symmetric supercapacitor showcase its possibilities in energy storage devices.

Graphene based composites prepared from coal was also employed for novel applications in supercapacitors. The high compatibility between carbon material and foreign nanoparticles in a composite facilitate both faradic and non-faradic charge storage mechanism in single electrode material. When carbon based derivatives that possess high surface area are mixed with metal/metal oxide, polymer or 2D inorganic nanostructures, contribution of pseudocapacitance also arises along with electric double layer capacitance. These hybrid nanocomposites have enhanced electrochemical properties, stability and mechanical flexibility than pristine carbon electrodes.

Gao et al. (2014) fabricated a graphene/Mn3O4 composites using graphitized anthracite coal as carbon precursor. The synergetic effects in the hybrid constitute a conductive substrate for the efficient electron transfer from graphene and psuedocapacitance arise from Mn3O4 nanoparticles. This perfect combination improves the electrochemical utilization as supercapacitor electrodes of high stability and reversibility. At a current density of 50 mA/g, a specific capacitance of 260 F/g was achieved in K2SO4 electrolyte solution (Fig. 6).

Fig. 6
figure 6

a Cyclic voltammetry curves at scan rate of 5 mV/s of anthracite based graphene/Mn3O4 composites. b GCD curves at 100 mA/g. c Specific capacitance vs. current density. d Cyclic performance at 2 A/g (Gao et al. 2014). (Reprinted with permission from the publisher)

A synergistic electrochemical performance of cobalt dispersed bituminous coal based activated carbon was reported by Zhu at al. (2017). The activated carbon offers a platform for the uniform dispersion of Co nanoparticles restraining from agglomeration contributing towards enhanced electrochemical activity. The composite delivers high specific capacitance of the value 615 F/g at current density of 2 A/g. Capacitive retention of 91.7% demonstrates the impressive rate capability of pseudocapacitive composite material. Jurewicz et al. (2008) utilized brown coal (Lignite) for developing high porous active carbon enriched with nitrogen. The electrochemical study of the sample reveals capacitance of 341 F/g in negative electrode and 264 F/g in positive electrode. Desirable capacitive performance of the material as negative electrode makes them a suitable match for high power capacitors in alkaline medium. Meanwhile, a report by Tong et al. explained a green synthesis route for the making of porous carbon nanofibers from lignite (Tong et al. 2019). The large surface area and mesoporous structure of sample benefits the structural stability and enhanced electrochemical performance. Particularly, a high specific capacitance of 265 F/g was attained at 1 A/g and a superior cyclic stability without much capacitance loss over 20,000 charge/discharge cycles. This study provides a green way for the high-value consumption of coal in energy storage as supercapacitor electrodes. A major electrode modification for energy storage was accomplished using bituminous coal based nanocarbon. Even though highest rank coal can contribute towards more crystalline clusters, it is the volatilization of other small molecules (mineral, metallic impurities) which constitutes porosity in the carbon structures. A coal of middle rank can facilitate both crystallinity and pores induced high surface area in favour of energy storage device fabrication.

3.2 Anode materials in batteries

Gao et al. (2018) fabricated porous carbon from bituminous coal leading to hierarchical structures suitable for Lithium ion batteries (LIB). The well-developed pores act as ion buffering reservoirs as well as favourable channels for transmission of ions via electrolyte. As an anode material in LIB, a reversible capacity of 450 mA h/g at 200 mA/g was exhibited after 100 cycles and a high rate capability. After 450 cycles of consecutive galvanostatic charge-discharge, coulombic efficiency of ~99% could be achieved (Fig. 7). Carbon nanotube is a promising electrode for LIBs and was extracted from bituminous coal by Li et al. (2017a). The nanotube got a special bamboo-like structure promoting reversible lithium storage via enlarged electrode-electrolyte interface and reduced diffusion distance of Li ions. The initial discharge capacity of 628.7 mA h/g was higher than that of graphite regardless the irreversible loss of first cycle. The defects and exposed edge planes of graphene sheets are efficient for the Li ion insertion augmented reversible capacity and capacitance retention.

Fig. 7
figure 7

a Cyclic voltammetry curves of porous carbon obtained from bituminous coal at 0.1 mV/s of various. b Charge-Discharge curves at 2 A/g. c Specific capacitance vs. cycle number. d Cyclic performance at 0.2 A/g, 2 A/g, 5 A/g (Gao et al. 2018). (Reprinted with permission from the publisher)

Li et al. (2017b) prepared spherical porous carbon nanomaterials having uniform morphology from bituminous coal having a specific capacity of 1188.9 mA h/g. The large surface area decreases the lithium ion transportation distance and thereby improving capacity and cyclic stability. A reversible capacity of 844.9 mA h/g was retained after 200 galvanostatic cycles. Porous graphene having high specific area (640 m2/g) and micro-meso-macro pores was extracted from anthracite for high performance anode materials in LIBs (Xing et al. 2019). Graphene possess an outstanding cyclic performance with 98% capacitance retention for 110 cycles and a reversible capacity of 770 mA h/g at 0.1 C. The integrated pores structure and intrinsic electronic characteristics of coal based graphene ensures excellent diffusion and transportation of lithium ions.

Bituminous coal based carbon nanofibers (CNF) were also employed as a matrix for the uniform suspension of Molybdenum trioxide (MoO3) nanoparticles having high theoretical capacity (Zhao et al. 2020). This nanocomposite could prevent volume expansion and sluggish electrode reaction kinetics caused by MoO3 particles that hinders transportation routes of ions. The MoO3/CNF demonstrated a high specific capacity of 801.1 mA h/g at a current density of 0.5 A/g. Of the initial discharge capacity of 1107.5 mA h/g at 0.1 A/g, 99.5% of the discharge capacity could be recovered due to the stable cyclic performance of the nanocomposite. The fast electrode kinetics of the electrode was further confirmed through high value of diffusion coefficient (Fig. 8).

Fig. 8
figure 8

a Cyclic voltammetry curves b Rate performance c long cyclic performance and coulombic efficiency of MoO3/CNF composite prepared from bituminous coal (Zhao et al. 2020). (Reprinted with permission from the publisher)

Carbon anodes for potassium ion batteries were prepared from bituminous coal by Xiao et al. (2019). The anode material retaining 260 mA h/g under current density of 50 mA/g indicates good electrochemical reversibility. A smaller diameter of semicircle was observed in the EIS technique indicating the lowest charge-transfer resistance resulting from the highest crystallinity of the coal. The microstructure of the coal based carbon constitutes mesopores and micropores which facilitates active storage sites for K+ and diffusion of K+ respectively. Even after 1200 cycles, cyclic stability was maintained at 118 mA h/g with retention of 68.6%. Similarly, Carbon microcrystals/CNT composite suitable for gravimetric and volumetric Na+ storage was developed from needle coke as an alternative for Li ion batteries (Abou-Rjeily et al. 2019). Plentiful oxygen functional groups contribute to psuedocapacitance and also act as binder connecting active material. The volumetric capacity 626.6 mA h/g delivered by the composite was 2–3 times higher than that of graphene and commercial graphite. Moreover, reversible specific capacity was calculated to be 309 mA h/g and 130 mA h/g for 100 cycles at 50 mA/g and 2000 cycles at 2 A/g respectively. This work demonstrates the prospects of utilizing the oxygen functional groups of coal based carbonaceous materials for the best of electrochemical capacity.

Huang et al. (2017) implemented heat-treated bituminous coal as anode material for both Li ion and sodium ion batteries. The thermal process carbonized the raw coal and delivers a pure anode with a reversible capacity of 223 mA h/g and 409 mA h/g for sodium ion and Lithium ion batteries respectively. The structural alteration induced in the coal through thermal annealing process provides a low-cost scenario for the fabrication of anode for large-scale energy storage.

3.3 Fuel cell

An efficient and clean way of utilizing coal for the generation of energy is in fuel cells. In direct carbon fuel cell (DCFC), solid carbon is directly converted into electrical energy without combustion and hence reducing the emission of toxic gases. Any carbonaceous coal can be used as a fuel; but one with the higher carbon content and lower ash content will be appreciable for 100% efficiency. However, enhanced electrochemical reactivity is directly related to the disorderliness in the crystallinity of coal. Li et al. (2010) introduced various strategies for the modification of microstructure and surface properties of coal (bituminous) beneficial for the fuel performance in DCFC. Acid treatment of coal using HNO3 increases the electrochemical reactivity through the introduction of oxygen functional groups in the surface, but yields CO2. It can also assist with removal of ash for the protection of cell. Pyrolysis of carbonaceous coal can abolish the release of CO2, but lessen the electrochemical activity Ali et al. (2018) evaluated the performance of DCFC using sub-bituminous coal as fuel. It is found that the intrinsic surface properties of coal supplement to the cell performance. The enhanced reaction kinetics at the anode boundary due to the oxidation of carbon particles offers a maximum power density of 58 mW/cm2 (Fig. 9).

Fig. 9
figure 9

Performance of cells a Lignite b Bituminous c Sub-bituminous coal (Ali et al. 2018). (Reprinted with permission from the publisher)

Ash free coal (AFC) is prominent for DCFC due to its high accessible surface area, plentiful carboxyl functionalities on the surface and fewer content of ash (Okuyama et al. 2004). Vu and Lee (2016) reported the extraction of AFC from bituminous and sub-bituminous coal via solvent extraction method. Fuel cell could run successfully at 850 °C employing mixture of AFC as fuel and carbonate as electrolyte (62 mol% Li2CO3 + 38 mol% K2CO3). From the electrochemical study, an open-circuit voltage of 0.74 V and 0.61 V at a current density of 150 mA/cm2 were observed for bituminous and sub-bituminous coal respectively. Stable performance of fuel cell was achieved by Li et al. (2016) using AFC as fuel. A gradual reduction in the operational temperature was also examined for the AFC using fuel cell in comparison to conventional carbon fuel. AFC also eliminates the need of carbonate catalyst for gasification. Effects of operating temperature on cell performance of an AFC based fuel cell was investigated by Kim et al. (2012). For a cell voltage of 1.1 V and temperature of 750 °C, a maximum density of 2.5 mW/cm2 was attained. At higher temperatures, coal exists in a liquid-like state favourable for improved activity of cell and decreased activation polarization.

3.4 Electroanalytical chemistry

Coal based carbonaceous materials can acts as an excellent modified matrix for the electroanalytical chemistry due to its good sensitivity, low detection limit stability and reproducibility. Annealed anthracite coal modified carbon electrode was used for the electrochemical detection of Rutin, an electroactive redox molecule (Huang et al. 2017). Rutin could be determined in the concentration range 0.001–10 μmol/dm3 with a detection limit of 0.2 nmmol/dm3. In addition, annealed coal likewise possess electrocatalytic activity towards bio molecules such as uric acid and adenine in blood samples and urine samples. Through the process of annealing, numerous defectives sites were introduced into the coal which serve as the active sites for the transfer of electroactive species and henceforth increase in electrocatalytic current. Zhang et al. (2019) obtained multifunctional graphene-based carbon from anthracite through direct laser scribing. The developed graphene displayed excellent electrochemical sensitivity and high electrical conductivity. These properties enable the accurate electrochemical sensing of dopamine in the detection range of 5–40 μM (Fig. 10).

Fig. 10
figure 10

a CV curves of electrode with and without addition of dopamine. b CV curves of electrode with 0.5 mM dopamine with different scan rates. c Relationship between the redox peak current density and the scan rates. d DPV of electrode with different concentration of Dopamine (Zhang et al. 2019). (Reprinted with permission from the publisher)

The authors reported preparation of few layer graphene from bituminous coal having high catalytic current beneficial for sensors (Kumar et al. 2017). Graphene coated carbon electrode showed excellent electrocatalytic activity desired for the oxidation of caffeine. It exhibited a wide detection range from 0.2 to 200 μM/L and lower detection limit of 90 nmmol/L. Hence bituminous coal derived graphene could be a highly sensitive and selective electrochemical sensing platform for caffeine in commercially available soft drinks/food samples.

For instance, heteroatom modified carbon matrix for enhanced oxygen evolution reaction (OER) activity was developed from brown coal by Pan et al. (2019). When an optimum amount of transition metal element (Co) was added to the Nitrogen doped carbon, tendency of nanoparticles to agglomerate was negated and kinetic phenomenon was enhanced. The synergistic interaction of cobalt with nitrogen functional groups augments the catalysis towards OER under alkaline media. The support of the carbon substrate possibly supplemented the OER performance of the catalyst. Over potential of 0.370 V was noticed at 1 mA/cm2 without much variation in the activity of the catalyst after 66 h of continuous galvanostatic polarization. Likewise, Nitrogen and Boron doped graphene quantum dots/graphene was synthesized by Huilong and group using anthracite as the carbon source (Fei et al. 2014). Nanoplatelets were assembled through hydrothermal treatment for enriching co-doping sites at GQDs and acquiring conductivity from graphene sheets. The kinetic current of the hybrid nanoplatelets was far higher than that of conventional electrocatalyst platinum loaded carbon. Under the continuous operation for 20,000 s using chronoamperometric technique, 73% of current was retained indicating the admirable durability. A positive onset potential of 15 mV was observed for the oxygen reduction reaction activity.

4.Conclusions

The carbonaceous coal has been admitted as a basic, economic source of energy due to its high energy density, easy storage and low-cost. The traditional way of utilizing coal for energy consumption through combustion involves release of high concentration of toxic pollutants and has lower yields and less efficiency. A competent mechanism is required for the effective utilization of coal as a green energy resource. The rank of coal, microstructures and surface chemistry are highly influential parameters for its electrochemical performance. The macromolecular skeleton of aromatic units and functional groups make coal an affordable precursor to replace graphite in mass production of carbon-based novel structures with potential applications. High carbon content, crystallinity, porous surface configuration, high specific surface area, defects and heteroatoms bestow carbonaceous coal as suitable matrix for supercapacitors, batteries, fuel cells and sensors. The electrochemical mechanism is greatly dependent on the accessible surface area and conductivity of electrodes. Coal derived nanocarbon can act as an efficient electrode material as it possesses numerous open pore distribution which enhance both surface area and capacitance. The inherent metallic impurities contribute an additional psuedocapacitance for increased wettability and reduced internal resistance of electrode with electrolyte. Hence carbon based material prepared from coal is a potential aspirant for competent electrode material in real life applications. The great demand for coal based nanocarbon construct a reliable approach for the conversion of ineffectual fossil fuel effluents into value added products.

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Funding

The funding was provided by Department of Science and Technology, Ministry of Science and Technology (IF180596).

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Cite this article

Thomas, R., Manoj, B. Electrochemical efficacies of coal derived nanocarbons.Int J Coal Sci Technol 8, 459–472 (2021).
  • Received

    06 February 2020

  • Revised

    29 March 2020

  • Accepted

    22 October 2020

  • Issue Date

    August 2021

  • DOI

    https://doi.org/10.1007/s40789-020-00379-0

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